Welding Automation

usman knowledge Base 27 August 2021 Hits: 96

Main Solutions: We offer a variety of welding solutions for different metal types and welding processes, including MIG, TIG, and laser welding. Our services cover welding cells, equipment, and accessories to ensure efficient and high-quality results for all your welding needs.

Welding Type

Brands & Models

Major Components

General Notes

Arc Welding Robots

MIG/MAG, TIG, Laser

MOTOMAN AR Series:
- MOTOMAN AR1440 – Popular for arc welding with a high payload and precision.
- MOTOMAN AR2010 – Features a long reach for welding larger components.
- MOTOMAN AR3120 – Designed for heavy-duty arc welding applications.
- MOTOMAN AR1730 – Offers flexibility for arc welding of various workpieces.
MOTOMAN VA Series:
- MOTOMAN VA1400 – Compact, flexible robot for precise arc welding in tight spaces.
MOTOMAN MA Series:
- MOTOMAN MA1440 – Known for its high-speed performance and integrated torch cables, ideal for arc welding.

Here is detailed comparison of specifications MOTOMAN AR series robots

Yaskawa YRC1000 controller,

Power Source

Lincoln Electric: Power Wave R350
Miller Electric: XMT 350

Welding Gun

Fronius: TransTig 180
Panasonic: YD-500

Chiller

Thermacore: TC-3000
Miller Electric: Coolmate 3

Pros: High precision, consistent quality, suitable for various metals

Cons: High initial cost, requires programming and setup

Common in automotive and heavy machinery industries

Spot Welding Robots

MOTOMAN VS Series – Designed for heavy-duty spot welding tasks.
- MOTOMAN VS100 – Compact and designed for fast, accurate spot welding in tight spaces.
- MOTOMAN VS50 – Designed for lighter-duty spot welding, offering high-speed and precision.
MOTOMAN MS Series – Known for their strength and versatility in spot welding.
- MOTOMAN MS210 – A powerful spot welding robot with a large payload capacity, ideal for heavy-duty applications.
- MOTOMAN MS165 – Mid-range spot welding robot with a balance of reach and payload capacity.
- MOTOMAN MS80 – A lighter, more compact spot welding robot for small to medium applications.
MOTOMAN SP Series – High-performance spot welding robots.
- MOTOMAN SP80 – Compact with high-speed performance, designed for efficient spot welding.
- MOTOMAN SP165 – Medium-sized robot ideal for automotive and other industrial spot welding applications.
- MOTOMAN SP210 – Larger capacity, capable of handling heavier welding guns for demanding applications.

Here is detailed comparison of specifications MOTOMAN Robots Comparison for Spot Welding

Yaskawa YRC1000 controller,

Power Source:

Lincoln Electric: Power Wave S350
Miller Electric: Multimatic 215
Fronius: TransPuls 4000

Welding Gun

Fronius: TransTig 180
CLOOS: QINEO QI
Panasonic: YD-500

High electrodes wear due to constant use

Types of Welding

Here is a comparison of MIG, TIG, and Laser welding in table form:

Aspect	MIG Welding (Metal Inert Gas)	TIG Welding (Tungsten Inert Gas)	Laser Welding
Heat Source	Electric arc between a consumable wire electrode and the workpiece	Electric arc between a non-consumable tungsten electrode and the workpiece	Focused laser beam generates heat
Shielding Gas	Uses inert gas (Argon, Helium) or gas mix	Uses inert gas (typically Argon)	Optional, sometimes uses an inert gas
Filler Material	Consumable wire acts as both electrode and filler metal	Can use filler rod, but not always necessary	Can use filler material or weld without it
Precision	Moderate precision, suitable for thicker materials	High precision, best for thin materials and intricate work	Extremely high precision, ideal for detailed and small work
Welding Speed	Fast, making it efficient for larger, thicker materials	Slower, requires more skill and control	Very fast, ideal for high-volume production
Material Thickness	Best for medium to thick materials	Best for thin to medium materials	Suitable for a wide range of thicknesses
Material Types	Works well on steel, stainless steel, aluminum, and other metals	Best for stainless steel, aluminum, copper, and thin metals	Can weld various metals, including dissimilar ones
Difficulty Level	Easier to learn and automate	Requires a high level of skill and control	Complex setup and requires advanced technology
Heat Input	High heat input, can lead to distortion on thin materials	Lower heat input, reduces distortion on thin materials	Focused heat input, minimal distortion
Cost	Relatively low cost for equipment and materials	Moderate cost, especially for skilled labor	High cost due to advanced equipment
Application	Used for general fabrication, automotive, and heavy industries	Used for precision welding in aerospace, automotive, and artistic work	High-precision industries, medical, automotive, and electronics
Portability	Equipment is portable and widely available	Less portable due to specialized equipment	Typically stationary, requires large equipment
Yaskawa Robots	MOTOMAN AR1440, AR2010, AR3120, MA1440	MOTOMAN AR1440, VA1400	MOTOMAN MC2000, MOTOMAN YLS